Coava Coffee Roasters, Coava Kone (K-ONE) Pour Over Filter

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Keith Gehrke humors me with an in-depth discussion about his soon-to-be-released metal pour over filter named the Coava Kone. Known as the K-ONE in its earlier stages, the filter is based on the common Melitta paper filters used for most pour over brewing. Keith calls it a “selfish project” that he started on his kitchen table in November of 2009. He set out to create a sustainable pour over process that also produces a better cup of coffee.

Kone Coffee Filter Coava

His initially attempt was a reusable filter that mimicked the brew process of paper filters. After some kitchen-table theorizing he realized paper filters didn’t produce an ideal brew because the wet paper would hug the sides of the glass, restricting water flow to the tip of the filter and creating points of over- and under-extraction. Keith overcame this problem by redesigning the metal filter to taper quicker than the filter’s glass holder. The filter only touches the glass sides at its crown, at the very top of the Chemex holder. This holds the suspended filter away from the glass sides, allowing a free flow of water through the entire surface area of the filter and not just the tip.

The design is entirely custom, and the CAD drawings were drafted by a local engineer and submitted to a manufacturer on the East Coast. The stainless steel is sourced from Ohio and the filter’s holes are created by photochemical etching. The process creates a taper in the holes; the holes are bigger on the outside and smaller on the inside. This prevents clogging and makes cleaning easier. Only a few filters are cut from one sheet of steel, so Keith created several different versions of his design and ordered up a small test batches for each redesign.

kone_pour_over_filter_coava

Keith holds two filters up to the light. I can see that one allows more light through than the other. On closer inspection, one filter’s holes are closer together than the other. This is the difference between the 6th and 7th versions. Earlier versions featured a gradient of holes that were less dense at the top and denser at the bottom. The changes are made to control the speed that water exits the filter at any given location, brewing the grounds evenly and extracting all possible oils.

Matt and Keith have hit a good balance between the high acid light roasts that are currently in vogue around Portland and the darker roasts that appeal to the broader coffee drinker. It’s nice to see them experimenting with brewing technology and growing coffee plants. Their tasting room on Grand Ave is well worth the trip.

Tentative Release & Price: Late October 2010, $50

Buy the Coava Kone directly from Coava Coffee

See also: Matt Higgins – Growing Coffee & Able One-Cup Sneak Preview

metal_coffee_filter_kone_coava

Press Release:

PORTLAND, Oregon—October 25, 2010—Coava Coffee Roasters today announced that the Coava Kone, the first reusable stainless steal coffee filter for the Chemex coffee maker, is available for purchase through their website.

“We have been working on this filter for almost a year now and we are excited to finally offer it as an alternative to paper filters,” said Keith Gehrke. “It gives users of the Chemex a reusable brewing option and produces a superior cup of coffee.”

The filter is cut from stainless steel sheets sourced from Ohio. The holes are made through a process called photochemical etching. The filter is held away from the Chemex glass so that liquid can pass through at all points of the filter instead of just the tip.

The filter is available through Coava for $50 and fits standard Chemex coffee makers.

Coava Coffee Roasters roasts and brews coffee at 1300 SE Grand Ave. Portland, OR 97214. Coava leads the NW roasting community with its highly regarded single origin selections sold in custom-embossed bags. Their showcase café opened in a shared space of Bamboo Revolution last Spring.

Keith Gehrke joined Coava’s Owner, Matt Higgins, in January of 2010.

Press Contacts:
Keith Gehrke
Coava Coffee Roasters
(503) 894-8134